2026-03-28
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On March 28, a grand ignition ceremony was held at the 5A Intelligent Factory of New Pearl Group's Sanshui Base for its 5A intelligent double-deck roller kiln production line. This kiln is the third double-deck roller kiln built by DLT for New Pearl, designed to the standard of "leading for five years, not lagging behind for ten," representing the current industry-leading level.
This production line integrates three sets of YP8390 Automatic Hydraulic Tile Presses, one third-generation Nymph-5A Series narrow-body double-deck roller kiln, which is newly constructed and upgraded based on the Carboneutral series, and one high-efficiency power-saving self-circulating six-layer dryer.
YP8390 Automatic Hydraulic Tile Press
Integrates multiple innovative designs, including a new steel wire prestressed double-winding detachable design, a springless filling valve design, and a new plate-type ejection design.
It provides an efficient, stable, intelligent, and environmentally friendly production solution for ceramic slabs (tiles), meeting the high-flexibility customization demands of large batches, multiple types, and all specifications. Renowned for its extra-large tonnage and ultra-high precision, it ensures a solid foundation for product density and dimensional accuracy.
5A Intelligent Narrow-Body Double-Deck Roller Kiln
Adopts a layered independent control design, balancing airflow distribution within the kiln, temperature uniformity, and production efficiency, and is adaptable to various firing processes for products of different specifications. With a stable kiln structure and precise independent temperature control, it can be flexibly customized according to product specifications. It is a next-generation 5A industrial firing equipment that achieves efficient energy saving, high space utilization, high quality, strong compatibility, and flexible production in one step.
* The upper layer can produce 900×1800mm products with a designed daily capacity of 14,000 m²/day.
* The lower layer can produce 750×1500mm products with a designed daily capacity of 15,000 m²/day.
Integrated Key Patented Technologies:
* Enpro 4.0 Kiln Digital Control System
* KHI, EHI-PLUS Kiln Insulation Upgrade System
* PPC, OCE Combustion Energy-Saving Control System
* New Comprehensive Waste Heat Recovery System
* SIO Single-Layer Independent Operation Technology
* SMC Safety Interlayer Structure Technology
* COM Convenient Operation and Maintenance Technology
* DSR Lining Durability Technology
* Flue Gas Recovery Gas-Gas Heat Exchange and Gas-Water Heat Exchange Technology
* Double-Deck Kiln Interlayer Anti-Pollution Treatment Technology
While ensuring quality and low energy consumption, it also resolves pain points such as temperature differences, interlayer issues, load-bearing, interference between upper and lower layers, and dirt accumulation in the interlayer. Incorporating AI artificial intelligence, it provides in-depth analysis of electricity consumption, gas consumption, per capita output value, and production efficiency. With a full-process intelligent digital management and control system, it meets the core challenges of new national standards. After commissioning, it will drive further advancement and implementation of double-deck kiln technology in the industry, demonstrating the effectiveness of integrating AI technology.
This production line integrates three sets of YP8390 Automatic Hydraulic Tile Presses, one third-generation Nymph-5A Series narrow-body double-deck roller kiln, which is newly constructed and upgraded based on the Carboneutral series, and one high-efficiency power-saving self-circulating six-layer dryer.
YP8390 Automatic Hydraulic Tile Press
Integrates multiple innovative designs, including a new steel wire prestressed double-winding detachable design, a springless filling valve design, and a new plate-type ejection design.
It provides an efficient, stable, intelligent, and environmentally friendly production solution for ceramic slabs (tiles), meeting the high-flexibility customization demands of large batches, multiple types, and all specifications. Renowned for its extra-large tonnage and ultra-high precision, it ensures a solid foundation for product density and dimensional accuracy.
5A Intelligent Narrow-Body Double-Deck Roller Kiln
Adopts a layered independent control design, balancing airflow distribution within the kiln, temperature uniformity, and production efficiency, and is adaptable to various firing processes for products of different specifications. With a stable kiln structure and precise independent temperature control, it can be flexibly customized according to product specifications. It is a next-generation 5A industrial firing equipment that achieves efficient energy saving, high space utilization, high quality, strong compatibility, and flexible production in one step.
* The upper layer can produce 900×1800mm products with a designed daily capacity of 14,000 m²/day.
* The lower layer can produce 750×1500mm products with a designed daily capacity of 15,000 m²/day.
Integrated Key Patented Technologies:
* Enpro 4.0 Kiln Digital Control System
* KHI, EHI-PLUS Kiln Insulation Upgrade System
* PPC, OCE Combustion Energy-Saving Control System
* New Comprehensive Waste Heat Recovery System
* SIO Single-Layer Independent Operation Technology
* SMC Safety Interlayer Structure Technology
* COM Convenient Operation and Maintenance Technology
* DSR Lining Durability Technology
* Flue Gas Recovery Gas-Gas Heat Exchange and Gas-Water Heat Exchange Technology
* Double-Deck Kiln Interlayer Anti-Pollution Treatment Technology
While ensuring quality and low energy consumption, it also resolves pain points such as temperature differences, interlayer issues, load-bearing, interference between upper and lower layers, and dirt accumulation in the interlayer. Incorporating AI artificial intelligence, it provides in-depth analysis of electricity consumption, gas consumption, per capita output value, and production efficiency. With a full-process intelligent digital management and control system, it meets the core challenges of new national standards. After commissioning, it will drive further advancement and implementation of double-deck kiln technology in the industry, demonstrating the effectiveness of integrating AI technology.
